Repair manual toyota hilux

Free Hilux Workshop, Owners, Service and Repair Manuals download

Hilux and there a few models available in the market from Toyota and Hilux one of them and it’s really improved the user experience and gathered attraction to the car lovers. Hilux is an ideally sized personal vehicle with extra facilities that are provided by Toyota like electrifying performance, exterior, and beautifully interior designed.

Following are the Toyota’s popular model we have collected so far:

We are trying to cover more type of category and Toyota Hilux categories as follows:

• Toyota Hilux Workshop Manuals
• Toyota Hilux Owners Manuals
• Toyota Hilux Service Manuals
• Toyota Hilux Wiring Diagrams
• Toyota Hilux Repaire Manuals and Repair Guide
• Toyota Hilux Sales Brochures
• Toyota Hilux General Miscellaneous

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A large number of visitors want and search a free Hilux guide and Hilux manuals or others manuals as well. There are a few things you should know that it is honestly not a legal way we are providing manuals, and surely there are a more better ways to service and comprehend your Hilux engine than this one and also this is not sure that it can serve you 100% as we have collected randomly through different source including search engines, FTP or different websites.
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Toyota Hilux Workshop Manuals and Repair Manuals

Toyota Hilux was first manufactured in around 1968. It is a series of compact pickup trucks. This truck has gained a reputation for its exceptional reliability and sturdiness even during heavy use, and in fact it is often referred to as the Indestructible Truck. As of 20 14, Hilux is available worldwide except in Unites States, Japan, North and South Korea, and Canada. In October 2007, the Swedish auto magazine Teknikens Värld performed an evasive manoeuvre (a moose test) that revealed that the manoeuvrability of Hilux pickup truck was deficient for turning sharply at moderate speeds. The truck failed the test and only the driver’s skill prevented it from overturning. After the test Toyota stopped the sales of Hilux equipped with 16″ wheels in Europe.

Toyota Hilux FAQ’s

How do I change a flat tire on my Toyota Hilux?

To change a flat tire on your Toyota Hilux, follow these steps: 1) Find a safe location to park the vehicle away from traffic, engage the parking brake, and turn on the hazard lights. 2) Locate the spare tire, jack, and lug wrench. 3) Loosen the lug nuts, raise the vehicle using the jack, remove the lug nuts, and replace the flat tire with the spare. 4) Tighten the lug nuts in a star pattern, lower the vehicle, and ensure the lug nuts are properly tightened. Always consult your vehicle’s owner manual for detailed instructions specific to your Toyota Hilux model.

How do I check the brake fluid level in my Toyota Hilux?

To check the brake fluid level in your Toyota Hilux, follow these steps: 1) Park the vehicle on a level surface and engage the parking brake. 2) Locate the brake fluid reservoir, usually located on top of the master cylinder. 3) Clean the area around the reservoir cap to prevent contamination. 4) Remove the reservoir cap and check the fluid level against the «MAX» and «MIN» markings on the reservoir. 5) If the fluid is below the «MIN» mark, add the recommended brake fluid until it reaches the correct level. It is important to use the specified brake fluid type mentioned in your vehicle’s owner manual for optimal braking performance and safety.

How do I jump-start my Toyota Hilux?

To jump-start your Toyota Hilux, follow these steps: 1) Park a functioning vehicle close to your Toyota Hilux, making sure the two vehicles do not touch. 2) Turn off both vehicles and connect one end of the jumper cables to the positive (+) terminal of the dead battery and the other end to the positive terminal of the functioning battery. 3) Connect one end of the second jumper cable to the negative (-) terminal of the functioning battery and the other end to a grounded metal surface on the dead vehicle. 4) Start the functioning vehicle, let it run for a few minutes, then start your Toyota Hilux. Once the dead vehicle starts, carefully remove the jumper cables in reverse order. Always consult your vehicle’s owner manual for specific instructions and precautions.

How do I replace a burnt-out headlight bulb in my Toyota Hilux?

To replace a burnt-out headlight bulb in your Toyota Hilux, follow these steps: 1) Open the hood and locate the back of the headlight assembly. 2) Disconnect the electrical connector from the back of the bulb. 3) Remove the retaining clip or ring that holds the bulb in place. 4) Carefully remove the old bulb and replace it with a new one. 5) Reinstall the retaining clip or ring, reconnect the electrical connector, and test the new headlight bulb. Always consult your vehicle’s owner manual for specific instructions and bulb type.

How do I replace the cabin air filter in my Toyota Hilux?

To replace the cabin air filter in your Toyota Hilux, follow these steps: 1) Locate the cabin air filter housing, usually behind the glove compartment or under the dashboard. 2) Remove the housing cover by unlatching or unscrewing it. 3) Take out the old cabin air filter and replace it with a new one, ensuring it is oriented correctly. 4) Reinstall the housing cover and make sure it is securely fastened. Regularly replacing the cabin air filter helps maintain good air quality inside the vehicle and improves the performance of the HVAC system.

How do I reset the maintenance light in my Toyota Hilux?

To reset the maintenance light in your Toyota Hilux, follow these steps: 1) Turn the ignition switch to the «ON» position, but do not start the engine. 2) Press and hold the trip meter reset button until the maintenance light starts flashing. 3) Release the button and then press and hold it again until the maintenance light turns off. 4) Turn off the ignition. The maintenance light should now be reset. If the light persists or comes back on, there may be an underlying issue that requires further inspection.

How often should I change the oil in my Toyota Hilux?

The oil in your Toyota Hilux should be changed every 5,000 miles or every 6 months, whichever comes first. Regular oil changes help maintain proper engine lubrication, prevent engine wear, and prolong the life of your vehicle. It is essential to follow the manufacturer’s recommendations for oil change intervals to ensure optimal performance and reliability.

How often should I replace the air filter in my Toyota Hilux?

The air filter in your Toyota Hilux should be replaced every 15,000 to 30,000 miles, depending on driving conditions. A clogged or dirty air filter can restrict airflow to the engine, reducing fuel efficiency and potentially causing engine damage. Regularly inspecting and replacing the air filter ensures proper engine performance, prolongs engine life, and helps maintain good fuel economy.

How often should I replace the spark plugs in my Toyota Hilux?

The spark plugs in your Toyota Hilux typically need to be replaced every 30,000 to 60,000 miles, depending on the type of spark plugs used. Worn-out spark plugs can cause misfires, reduced fuel efficiency, and engine performance issues. Regularly inspecting and replacing the spark plugs ensures optimal combustion, improves fuel economy, and maintains smooth engine operation.

How often should I replace the timing belt in my Toyota Hilux?

The timing belt in your Toyota Hilux typically needs to be replaced every 60,000 to 100,000 miles, depending on the specific engine and maintenance recommendations. A worn or damaged timing belt can cause engine misfires, loss of power, and even catastrophic engine failure. Regularly inspecting and replacing the timing belt according to the manufacturer’s guidelines is crucial to prevent costly engine damage.

What is the recommended tire pressure for my Toyota Hilux?

The recommended tire pressure for your Toyota Hilux can vary depending on the specific model and tire size. Typically, the recommended tire pressure ranges from 30 to 35 PSI (pounds per square inch). Proper tire inflation is crucial for safe driving, optimal fuel efficiency, and even tire wear. Always refer to your vehicle’s owner manual or the tire information label on the driver’s door jamb for the correct tire pressure specifications.

What should I do if my Toyota Hilux overheats?

If your Toyota Hilux starts to overheat, take these immediate steps: 1) Safely pull over to a well-ventilated area and turn off the engine. 2) Allow the engine to cool down before attempting any further actions. 3) Check the coolant level, radiator hoses, and radiator cap for any visible signs of leaks or damage. 4) If the coolant level is low, add coolant as necessary. If there are no visible issues, it is recommended to have the vehicle inspected by a professional to diagnose and resolve the underlying cause of the overheating.

What should I do if the check engine light comes on in my Toyota Hilux?

If the check engine light illuminates in your Toyota Hilux, it is recommended to have the vehicle inspected by a qualified technician as soon as possible. The check engine light can indicate various issues, ranging from minor problems like a loose gas cap to more severe engine malfunctions. Ignoring the check engine light can lead to further damage and potentially expensive repairs, so it’s best to address the issue promptly.

What type of oil should I use in my Toyota Hilux?

It is recommended to use synthetic oil with a viscosity of 5W-30 for most Toyota Hilux models. Synthetic oil offers better lubrication and protection against heat and friction, enhancing engine performance and fuel efficiency. Always refer to your vehicle’s owner manual or consult with a professional to confirm the correct oil type and viscosity for your specific Toyota Hilux model.

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Toyota HILUX 1993 Repair Manual

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Repair Manual (Text Version):

(Ocr-Read Summary of Contents of some pages of the Toyota HILUX 1993 Document (Main Content), UPD: 09 April 2023)

• 975, 2. INSTALL U–BOLTS (a) Install the pads and pad retainer on the leaf spring. (b) (4WD) Install the spring bumper. M Install the spring seat, U–bolts, washers and nuts. (d) Tighten the U–bolt mounting nuts. Torque: 2W D 0.5 ton 147 N–m (1,500 kgf–cm, 108 ft–lbf) 1 ton, C&C 123 N–m (1…
• 909, Toyota HILUX 1993 6. INSTALL SLEEVE FORK AND ACTUATOR INTO CLUTCH CASE COVER (a) Install a new 0–ring to the actuator. (b) Coat the 0–ring with MP grease. (c) Place the sleeve fork and install the actuator to the clutch case cover. 5. SEPARATE ACTUATOR FROM CLUTCH CASE COVER AND REMOVE SLEEVE FORK (a) Remove the two bolts. (…
• 755, (b) Apply liquid sealer to the plug threads. Sealant: Part No. 08833–00080, THREE BOND 1344, LOCTITE 242 or equivalent (c) Using SST, install and torque the plug. SST 09313–30021 Torque: 12 N–m (120 kgf–cm, 9 ft–lbf) (d) Install the ball, spring and plug to the opposite side. 10. INSTALL INTERLOCK PI…
• 603, INSTALLATION OF EXTENSION HOUSING 1. INSTALL NEW GASKET AND EXTENSION HOUSING ON TRANSMISSION (a) Clean the threads of the A bolt and bolt hole. (b) Coat the threads of the A bolt with sealant. Sealant: Part No. 08833–00080, THREE BOND 1344, LOCTITE 242 or equivalent (c) Install the extension housing over a new gask…
• 1339, Toyota HILUX 1993 DISASSEMBLY OF MAGNETIC CLUTCH 1. REMOVE PRESSURE PLATE (a) Using SST and a socket, remove the shaft bolt. SST 07112–76060 (c) Using SST and a socket, remove the pressure plate. SST 07112–76060 (b) Install SST to the pressure plate. SST 07112–66040 –AIR CONDITIONING SYSTEM Compressor AC–19 …
• 1043, Control Relay INSPECTION OF SOLENOID RELAY INSPECT SOLENOID RELAY OPERATION Inspect the relay continuity between terminals. If relay operation is not as specified, replace the solenoid relay. Apply battery positive voltage between terminals 1 and ’6 Condition Constant Terminal –BRAKE SYSTEM Rear–Whe…

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