Bmw transfer case x5

How Much Does it Cost to Replace a BMW X5 Transfer Case?

The average cost for replacement of a BMW X5 transfer case is between $1300 and $1700.

Bmw X5 Transfer Case Replacement Cost

The cost of replacing the transfer case in a BMW X5 can vary depending on make and model. For example, an older X5 2.8i model may cost anywhere between $2,000 – $3,000 for parts and labor including a new transfer case and its related components. More recent models may be more expensive due to advancements in technology and require exclusive parts that are not compatible with earlier models. It’s recommended that drivers consult a certified BMW technician to ensure their replacement transfer case is compatible with their particular BMW X5 model. In addition to the initial cost of the repair, drivers should be aware that it is generally recommended to replace the other related components at the same time to ensure optimal performance of their vehicle.

BMW X5 Transfer Case Replacement Cost

Understanding the cost of replacing a transfer case in a BMW X5 can be complicated, as there are many factors that go into determining the final price. These factors include the model year, type of transfer case, whether its an OEM or aftermarket part and any necessary repairs that may be required. In this article, we will explore all these factors and explain how they affect the BMW X5 transfer case replacement cost.

Cost Comparisons to Other Brands

When considering a transfer case replacement for your BMW X5, it is important to compare the cost to other brands. Transfer cases for other vehicles may vary in price significantly depending on their make and model. In general, you can expect a BMW X5 transfer case replacement to cost anywhere from $500-$1300 depending on the parts used and labor involved. This is comparable to other luxury brands such as Mercedes-Benz and Lexus whose prices range from $500-$1200 for similar replacements.

Transfer Case Replacement Steps

The process of replacing a transfer case in a BMW X5 can be time consuming and require special tools such as a transmission jack and torque wrench. The first step is to remove the existing transfer case which involves disconnecting all electrical connections and unscrewing bolts that hold it in place. It is important to note that once removed, the old transfer case cannot be reused so all necessary precautions should be taken when removing it from the vehicle.

Factors that Determine BMW X5 Transfer Case Replacement Cost

There are several factors that will influence the overall cost of replacing a transfer case in your BMW X5. The first factor is the vehicle’s make and model year which determines what type of parts are needed for replacement as well as labor costs associated with installation. Additionally, if you choose an aftermarket part over an OEM (Original Equipment Manufacturer) part then this can also affect the total cost due to differences in quality between both types of parts.

Manufacturing / OEM vs Aftermarket Transfer Cases for BMW X5

When deciding between an OEM or aftermarket part for your BMW X5s transfer case replacement, there are several things you should consider including cost analysis and advantages of each option. Generally speaking, OEM parts tend to be more expensive than aftermarket alternatives but they are also typically higher quality which ensures long-term reliability and performance benefits that may not be available with an aftermarket part. Additionally, an OEM part will often come with manufacturer warranties while these are not always available with aftermarket parts so this should also factor into your decision making process when selecting a new transfer case for your vehicle.

Common Problems with BMW X5 Transfer Cases and Repairs Cost

It is important to understand common issues associated with transfer cases in order to determine potential repairs costs if any major problems arise down the line. Some common issues can include leaking fluids due to worn seals or gaskets as well as transmission shifting issues caused by malfunctioning internal components such as gears or bearings. Depending on what type of issue arises, repair costs could range from $100-$1000 depending on labor costs associated with diagnosis and repairs required for resolution of issue(s).

Transfer Case Replacement Cost for BMW X5

Replacing the transfer case in a BMW X5 can be a daunting task, but it is important to do it correctly to ensure the vehicle remains safe and reliable. The cost of replacing a transfer case in a BMW X5 can vary greatly depending on several factors, including the labor costs and parts prices for the specific model. Before opting for a replacement of the transfer case, it is important to consider these factors and explore any available warranty options.

Third Party Maintenance Centers

When replacing the transfer case in a BMW X5, it is important to consider third party maintenance centers as they may offer better turnaround times and availability of parts than dealerships. Furthermore, when selecting a third party maintenance center, it is important to ensure they offer quality parts at affordable rates.

Transfer Case Fluid

Transfer case fluid is an essential component when replacing the transfer case in a BMW X5. There are different types of lubricants available that can be used depending on the model of your BMW X5, with some providing improved performance over others. It is also important to regularly check and maintain the fluid levels as this will help prolong the life of your vehicles transfer case.

Chassis Damage from Poor Replacement

If not installed correctly, the replacement of a transfer case in a BMW X5 can lead to chassis damage which can be very costly to repair. It is therefore essential that when replacing your vehicles transfer case you use appropriate tools for your specific model, as well as seek advice from experienced professionals who can advise you on how best to proceed with the installation process.

FAQ & Answers

Q: What is the cost of replacing a transfer case in a BMW X5?
A: The cost of replacing a transfer case in a BMW X5 varies depending on factors such as the vehicle and model year, the type of transfer case, and whether you are using an original equipment manufacturer (OEM) or an aftermarket transfer case. Generally, the average cost for a complete replacement is between $1,500-$2,500.

Q: What is involved in the process of replacing a transfer case?
A: The process of replacing a transfer case involves removing the old transfer case and installing a new one. This usually requires special tools and equipment to ensure that the job is done correctly. Additionally, it is important to note that transfer cases are not reusable and should be disposed of properly.

Q: What are some factors that can affect the cost of a transfer case replacement?
A: Factors such as the vehicle’s model year, type of transfer case, and whether you use OEM or aftermarket parts can affect the cost of replacement. Additionally, labor costs and availability of parts can also impact pricing.

Q: What are some common problems with BMW X5 transfer cases?
A: Common problems with BMW X5 transfer cases include leaking fluid, worn out parts, faulty sensors, and improper installation. These issues can lead to costly repairs if not addressed in time.

Q: What should I consider before opting for a replacement of my BMW X5’s transfer case?
A: Before opting for a replacement of your BMW X5’s transfer case it is important to compare labor costs and parts prices as well as explore warranty options if available. Additionally, it may be beneficial to research third-party maintenance centers for their turnaround times and availability of quality parts at affordable rates.

The BMW X5 transfer case replacement cost can vary greatly depending on the specific model and year. Generally speaking, the parts alone can cost up to $2,000, while labor costs can range from $700 to $1,100. Therefore, the total cost of a transfer case replacement for a BMW X5 can range from approximately $2,700 to $3,100.

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X3 and X5 BMW Transfer Case Actuator Gear Replacement DIY

This one little gear will save you over $4,000 USD

The BMW X3 and X5 are known for their incredible x-drive all wheel drive systems that power through stormy winter conditions and keep you safe on the road. They’re also known for being incredibly robust, rarely having any major failure of the transfer case systems, as they are typically overbuilt by design. The X5’s ATC 500 transfer case is particularly robust.

However, one small detail was overlooked on the design by BMW mechanical engineers: the small plastic gear inside the transfer case actuator motor. This small gear typically fails between 90,000 -120,000 miles in the X3 and X5. When it does fail, it throws the car’s computer systems into disarray and will show the trifecta of lights: Brake, ABS, and 4×4 DSC lights will all illuminate on the gauge cluster.

Perhaps this is a planned failure, kind of like BMW’s version of planned obsolescence. If millions of X3 and X5 suffer this failure, that means millions of new reasons for customers to either pay heavily for dealership repair services or trade in for a new model BMW. Perhaps this is too cynical, who really knows.

Sometimes, when this gear has failed, an audible clicking may be heard from under the driver side of the car when turning the ignition off. This is the transfer case actuator trying to work but it can’t as the gear’s teeth are stripped by the metal worm drive gear that rides against it. The factory plastic wears down over time causing the failure. When the position of the actuator is no longer known, this throws off the rest of the computer systems that rely on that position as an input signal.

My Experience with my X5 transfer case failure

In 2016, shortly after purchasing our E53 X5, we experienced these warning lights, the intermittent clicking from the actuator and saw the BMW fault code 5F39 or 5F3A. We brought the car in for some inspection at a local Fairfield county Connecticut BMW dealership. Here is where we were delivered the bad news: “Sorry, you’re going to need a new transfer case, the cost is over $4,000 USD.”

This was a really stressful experience, and I was shocked that this happened to us so soon after buying our first X5. Being responsible for the car buying and repairs in my family, this was the worst car news I could deliver to my wife about her new SUV. I decided to do a little more research and more digging. First, I bought myself a BMW specific scan tool so I no longer needed the dealership for diagnostic troubleshooting work. I chose the Creator C310 here on Amazon.

As it turns out, many owners have experienced this transfer case actuator failure which throws these lights and trouble codes. I was determined to try to repair ours or at least remove the actuator for inspection – we had nothing to lose.

First, you need to diagnose the issue by scanning the car’s computers and inspecting the gear. Here’s how to diagnose a potential failure in the transfer case actuator gear system.

2. Unplug the harness to the transfer case actuator. Unplug the harness to the resistor on the side of the transfer case motor.

3. Remove transfer case actuator motor from the transfer case

4. Remove c-clip on shaft of motor to allow for gear removal

5. Pry up metal housing cover and lift off motor. Use WD40 if corroded.

6. Remove white gear and old black plastic drive gear

7. Clean any debris or plastic in the housing, apply molybdenum grease to points inside the gear housing as needed.

8. Reassemble with new gear in actuator motor

9. Install metal housing cover, tap down around perimeter to secure

10. Re-install motor assembly to transfer case

11. Install the four E10 torx bolts

12. Plug in actuator harness and resistor harness

13. Celebrate! You’ve just saved $4,000 USD

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